OUR SERVICES

End-to-End Cosmetic Manufacturing

From formulation concept through to finished, shelf-ready product — Cosmoris provides an integrated manufacturing pathway for emerging and established brands.

One Partner. Every Stage.

Cosmoris Laboratories brings formulation development, bulk manufacturing, and filling and packing together under one roof. This integrated approach means your product moves through each stage with continuity, accountability and technical consistency — without the complexity of managing multiple suppliers.

FORMULATION DEVELOPMENT

Formulation Development

Bespoke cosmetic formulations developed from brief to prototype — stable, efficacious and ready for commercial production.

Our in-house cosmetic chemists work closely with you to develop formulations that meet your brief, perform to your expectations and are designed for commercial scale-up from the outset. Whether you are starting from a concept, an existing formula, or a reference product, we translate your requirements into a formulation that is technically sound and market-ready.

PRODUCT CATEGORIES

Skincare & Face CareBody CareHair CareBaby CareSpecialty & Personal CareHousehold Cleaning

CAPABILITIES

Custom formulation development from brief
Formulation optimisation and reformulation
Stability and compatibility testing
Prototype development and iterative refinement
Regulatory compliance review
Scale-up from laboratory to commercial production
GLOBAL R&D COLLABORATION

Innovation Without Borders

Our approach to formulation development extends beyond our Melbourne facility. Through international R&D collaboration and a global formulation network, Cosmoris can access broader formulation expertise, emerging ingredient technologies and international product development insights. We bring these capabilities together with our Australian-based technical assessment, scale-up and manufacturing expertise to develop formulations that are innovative, commercially practical and ready for production.

01

Global Formulation Expertise

Access to international formulation knowledge and diverse product development experience.

02

Ingredient & Market Innovation

Insights into emerging ingredients, textures, formats and product trends across international markets.

03

From Global R&D to Local Production

Formulation concepts are assessed for commercial feasibility, scale-up and manufacturing through Cosmoris in Australia.

BULK MANUFACTURING

Bulk Manufacturing

Scalable commercial production with rigorous quality control at every stage.

Our GMP-compliant manufacturing facility in Melbourne is equipped for flexible production across a range of cosmetic and personal care product types. From smaller commercial batches through to larger-scale manufacturing volumes, we maintain consistent quality, full batch documentation and in-process quality control throughout.

Vacuum Homogenising Emulsification

200 kg – 1,000 kg per batch

Suitable for creams, lotions, emulsions and other emulsified cosmetic products.

Large-Capacity Liquid Mixing

Up to approx. 5,000 – 10,000 kg

Suitable for body washes, shampoos, conditioners and other high-volume liquid formulations.

CAPABILITIES

ISO 22716 GMP-compliant manufacturing
Flexible production from smaller commercial batches to larger volumes
Full batch documentation and traceability
In-process quality control
Batch-to-batch consistency
Scale-up support from formulation development

ISO 22716 CERTIFIED

GMP-Compliant Facility · Melbourne, Australia

FILLING & PACKING

Filling & Packing

Precision filling and professional packing across a wide range of cosmetic packaging formats.

Our filling and packing capabilities cover a broad range of primary packaging formats, supporting both standard and custom packaging solutions subject to compatibility and project requirements. From filling through to labelling, coding and finished goods inspection, we manage the complete packing process.

CAPABILITIES

Multi-format filling across tubes, bottles, jars, sachets and pumps
Primary and secondary packing
Labelling and coding
Finished goods inspection
Standard and custom packaging solutions

Cosmoris supports both standard and custom packaging solutions, subject to packaging compatibility and project requirements.

Tubes

5 – 200 mL

Laminate and plastic tubes for creams, gels and lotions.

Bottles

15 mL – 3 L

PET, HDPE and glass bottles across a range of closure types.

Jars

15 mL – 1 L

Wide-mouth jars for creams, balms and scrubs.

Sachets & Pouches

3 – 20 mL

Single-use sachets and flexible pouches for samples and retail.

Sheet Mask Sachets

10 – 30 mL

Sealed sachets for sheet mask and treatment formats.

Pumps & Sprays

Various

Lotion pumps, spray pumps, trigger sprayers, flip-top caps and screw caps.

PRODUCT CATEGORIES

Categories We Manufacture

Face Care

Cleansers, serums, moisturisers, eye creams, masks, toners, facial oils

Body Care

Body washes, body lotions, body creams, body scrubs, body mists

Hair Care

Shampoos, conditioners, hair masks, styling sprays, hair gels

Baby Care

Bath products, shampoos, body washes, lotions, barrier balms, care oils

Specialty & Personal Care

Tanning products, deodorants, intimate cleansers, personal lubricants

Household Cleaning

Multi-purpose sprays, laundry detergents, dishwashing liquids, floor cleaners

Ready to Discuss Your Project?

Tell us about your product concept and manufacturing requirements. We'll get back to you promptly.